MORE AUTOMOTIVE
BUSINESS FOR PAL - THIS TIME
FROM CHINA VIA JAPAN
The automotive industry has proved a fertile area for PAL particularly
in India with machines being installed to plate everything from
silencer systems to wheel trims for cars and motorbikes, and emblems
to sari guards for motorbikes. Australia and the USA also have PAL
lines hard at work producing top quality plated components for the
car industry. Now, thanks to an order from the Sakae Riken Kogyo
Co Ltd, there’s to be a PAL machine in Wuxi, in eastern China plating
on plastic for that self-same industry.
The long established Sakae Riken company is based in Nagoya in
Japan very near Toyota and supplies a wide variety of internal and
external automotive parts and accessories for such key manufacturers
as Toyota, Nissan, Honda, Mitsubishi, Daihatsu, Isuzu, Suzuki and
Hino. Sakae Riken has been involved in surface treatment operations
since way back in 1948 and started the development and prototyping
of plated plastic products as early as 1952. It now has net sales
of US$225m (as at September 2003) and 870 employees.
Many of the major players amongst Japan’s car manufacturers such
as Toyota, Nissan and Honda have been investing in China. Now as
a sub-contractor, Sakae Riken is doing the same. Wuxi, one of the
cities in Jiangsu Province, is tucked away on the Yangtze river.
It boasts a vibrant plating industry where plenty of Japanese companies,
including Sakae Riken, have set up factories. Tamba Trading, PAL’s
Japanese agent, made an approach to Sakae Riken way back in 2003.
"It was before the SARS outbreak," explains Ken Tamba of Tamba
Trading. "Needless to say, once SARS hit, everything was put on
hold! We were delighted to get their order this year for an electroless
nickel, copper, nickel and chrome plating line. The machine is a
gate type with 22 sets of transporters and keeps us on our toes
for it also features a new type of technology ?an electromagnetic
positioning system. As might be expected it’s a big machine, measuring
90m in length, 21m in width and 6.5m in height. PAL will be shipping
it in three stages with the first shipment in September.
"It goes without saying that both PAL and Tamba Trading are working
hard to ensure the success of this line for Sakae Riken. We are
confident that the plating quality and our installation and after-sales-service
will encourage this company, in the forefront of plating on plastics
technology, to come back for more!"
Further information on Sakae Riken at www.sakaeriken.co.jp
ANOTHER PAL MACHINE FOR AUSTRALIA

Danny Tang (Project Engineer from PAL), Chris O'Farrell (Managing
Director of the BHT), Peter Salmon and Tony Evans get down to
business |

Chris O'Farrell takes the lids off the plating barrel at
the loading/unloading stage. |
Ballarat is a city of some 80,000 people around 100km from Melbourne
in Australia and the home of the aptly named Ballarat Heat Treatment
Company; a family run heat treatment and zinc plating business.
Run by Chris O’Farrell, the company was founded in 1966 by his
father, Terry, and serves customers primarily located in and around
Ballarat as well as some based in Melbourne. It plates mostly heat-treated
work, a combination of pressings, stampings, spring clips and fasteners.
They have been using an old automatic zinc barrel machine that they
acquired second hand.
All is about to change! They have now ordered a PAL machine controlled
by OSST, that will provide them not only with superb plating quality
but allow them to assure individual barrel load thicknesses and
produce process history reports.
"We are very much looking forward to its arrival," says Chris O’Farrell.
"The fact that we have placed our order is enabling us to promote
our impending business expansion and assuring our customers of our
forthcoming quality assurance capability.
"PAL’s reputation was enough for us. We didn’t go to anyone else
for a competitive quote. Indeed, I have to admit that I hadn’t seen
a PAL machine until we saw two barrel lines in operation at Hilti.
That was enough to encourage me to add an automatic load/unload
system to our order. I was very impressed by the scale of the PAL
operation both in Hong Kong and Shenzhen. A whole new era is about
to begin for us!" Buy-off of the machine took place in mid-July.

Peter Salmon, Chris O’Farrell, Tony Evans and Scott Chan
in front of the machine. |
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